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Products and Solutions for Process Improvement

Machine Vision Systems and Turnkey Inspection Solutions

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IV-S30 Vision System Family

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The IV-S30 family of image processing products provide machine builders and designers a powerful multiple camera solution at a attractive price point.  The systems' can be designed for operation with either one or two progressive scan CCD sensors.  The cost of the second sensor is around $800 US.  The IV-S30 family offers 8 channels of digital inputs and 8 channels of digital outputs along with a built-in PLC for system control.  The PLC has 8 Timers, 8 Counters and 109 user accessible auxiliary relays to aid in the control of other devices in the system.  In addition the system provides a calculator function for the conversion of units from one format to another.  For example, the conversion of pixels to millimeters or number of pulses required to rotate a part to a reference position.

There are four members in the IV-S30 family.  Each offers special capabilities at their price point and all offer exceptional value.  The IV-S family is designed for machine builders and internal system integrators.  The IV-S product packaging offers a compact size with a footprint of 130 mm x 100 mm.  The units are extremely energy efficient and operate at 24 VDC (most units use less than 8 watts at full load, excluding DI/O requirements).

All units have 2 serial ports, one for remote programming pendant and the other for external communications.  The IV-S 30 family also provides a USB port for communications to external devices or programming via a laptop for the upload/download of programs, data or images.

All IV-S systems provide Progressive Scan video inputs (the system has 2 inputs allowing simultaneous capture from both sensors).  The sensor has an adjustable electronic shutter, the range covers 1/30 to 1/10,000 in fine increments.

IV-S31 Base Processor

Base Processor Price (Q1)     $3,600

The IV-S31 stores 16 programs, 2 serial + USB port. The alignment tool corrects for X,Y translation as well as ±90° of image rotation.

IV-S32 (Corrects for X,Y & 360° Ø image alignment)

Base Processor Price (Q1)     $4,100

The IV-S32 stores 32 programs, 2 serial + USB port, and stores upto 8 "No Good" images for setup and review.  The alignment tool corrects for X,Y translation as well as 360° of image rotation.

IV-S33 (High Speed Image Processor)

Base Processor Price (Q1)     $4,300

The IV-S33 stores 64 programs, 2 serial + USB port,  and stores up to 8 "No Good" images for setup and review.  The alignment tool corrects for X,Y translation as well as 360° of image rotation.  This system also supports Double Speed cameras for faster acquisition.  With the optional IV-S30EA1 camera converter the IV-S33 can utilize standard EIA format CCD cameras.

It is now possible to inspect every item in a production run, thanks to high-speed processing!

High-speed camera offers double and quadruple speeds. SHARP's unique partial-image capture function and high-speed gray search function provide higher overall speed. This system can inspect approximately 5,000* pieces per minute (using the IV-S33M/MX controller). Such high speed makes it possible to inspect all the chips or parts in a production lot.

* - The total processing times above are true when the measurement conditions are: a 64 x 64 model; a 160 x 160 search, contraction is set to 3; the shutter speed is 1 ms; and a partial image that is 33% of the total image area is specified.

Conventional EIA (data) cameras can be used with the IV-S33 controller

The IV-S33M/MX controller can connect two EIA specification cameras using a converter. Just by replacing the controller in the image processing section, you can achieve high-speed processing at decreased cost.

IV-C35M (Color Image Processor)

Base Processor Price (Q1)     $4,900

The IV-C35M stores 64 programs, 2 serial + USB port, and stores up to 8 "No Good" images for setup and review.  This system also supports both Color and standard monochrome cameras or one of each.  

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Last modified: October 15, 2015