IV-S30 Family Specifications

Controller

IV-S31M/MX

IV-S32M/MX

IV-S33M/MX

Image sampling system

256 level gray scale, binary conversion, edge detection

Image memory

One screen for displaying captured images. One monochrome screen for displaying camera information and messages

No. of assignable object type

16 object types

32 object types

64/32 object types

Image scan time

Standard camera
(IV-S30C1/C2)

33.3 ms*1

High-speed camera
(IV-S30C3/C4)

-

16.7 ms
[full mode]
8.3 ms
[half mode]*1

Commercially available
EIA camera

-

33.3 ms
[full mode]
16.7 ms
[half mode]

Gray search time*2

18 ms

12 ms

9 ms

Gray search, edge detection precision

Pixel, sub-pixel

Image pre-processing

Shading correction

Dividing, subtracting, and filtering

Comparative calculation between images

Subtracting, absolute value of difference
(between camera 1 and reference image, between camera 2 and reference image, between camera 1 and camera 2)

Gray level changes

Magnification by "n" processing, Gamma (+/-) correction, histogram widening, mid-range emphasis

Space filter

Smoothing (center/average), edge emphasis, edge extraction, horizontal edge, vertical edge

Binary threshold value

Fixed and threshold value corrections (variation difference/variation rate)

Binary noise elimination

Expansion -> contraction,
contraction -> expansion, area filter

Binary image mask

Specified window( rectangle, circle, oval), any binary image mask

Positional correction method

X/Y correction, rotation correction

Measurement program
(standard menu)

Positional deviation

XY coordinates, deviation amount in X and Y axes, degree of match (1-point search, 2-point search, 1-point edge, 2-point edge, 1-point search and 1-point edge)
Angle: +/- 15 , +/- 30 , +/- 45 , 360 (1-point search, 1-point search + 1-point edge) [Maximum 8 windows x 2 models]

Degree of match
inspection

Degree of match, XY coordinates, density
(1-point search, 2-point search)
[Maximum 16 windows x 2 models]

Area measurement
by binary conversion

Area [Maximum 16 windows]

Object counting
by binary conversion

Quantity (maximum 3,000 items per window), total area [Maximum 4 windows]

Object identification
by binary conversion

Quantity (maximum 128 per window), total area, area of each object identified, gravity center, main axis angle, fillet diameter, peripheral length, center point
[Maximum 4 windows]

Point measurement

Number in binary image (maximum 256 points), average density (Maximum 128 points)

Lead inspection

Number of leads, distance between leads (max., min.), lead width (max., min.), lead length (max., min.) [Maximum 16 windows]

BGA/CSP inspection

-

Number of labels, total area, area of each label, XY pitch (max., min.) XY fillet diameter (max., min.), [Maximum 4 windows ]

Multiple position inspection

Number of objects (max. 128), degree of match, XY coordinates (1-point search, 1-point edge) [Maximum 4 windows]

Multiple degree of match inspection

Number of objects (max. 128), degree of match, XY coordinate (1-point search) [Maximum 4 windows]

Number of measurement programs

Maximum 6 per object type (measurement 0 - camera 1, measurement 0 - camera 2, measurements 1 to 4)*3

Simplified menu
(M series only)

Positioning

XY coordinates, degree of match (1-point search, 2-point search ) [1 window]

Existence inspection

Area [Maximum 8 windows]

Window shape

Rectangle, circle, oval (when using area measurement by binary conversion, object counting by binary conversion, object identification by binary measurement), (max.32:when using area measurement by binary conversion, object counting by binary conversion, object identification by binary conversion, MX series only)

Distance and angle measurement

Measure distance (between two points, X coordinate, Y coordinate), measure angle (3 points, 2 points against horizontal line, 2 points against vertical line), auxiliary point (center, circle center, gravity center, line over 2 points, crossing point of two straight lines)

Arithmetic operation

Four basic operations (+, -, X, /), root, absolute value, TAN, ATAN, maximum, minimum, average , total.
The numerical operation by the calibration is possible for MX series.

NG image memory function

-

Maximum 128 images (8 whole screens)

Calendar timer

-

Year, month, day, hour, minute

Other functions

Display measuring time, light level monitor function, crosshair cursor display, change display language between Japanese and English, Run screen lock function, setting menu display "yes/no", change image display (through/freeze), change image brightness (bright/dark), operation screen editing (move words, remove, enlarge, and decrease, MX series only)

Micro PLC section

Input relay

Parallel input: 8 points (X0 to X7)

Output relays

Parallel output: 8 points (Y0 to Y7)
General-purpose serial interface, computer link: 16 points (Y0 to Y15)

Auxiliary relays

128 points (C0 to C127), special area 18 points (C110 to C127)

Timers

8 points (TM0 to TM7), timer setting value: 0.01 to 9.99 seconds (countdown timer)

Counters

8 points (CN0 to CN7), counter setting value: 000 to 999 (counts down)

External interface

Parallel I/F

Input: 8 points, 12/24 VDC, approx. 7 mA (24VDC)
Output: 9 points, 12/24 VDC, max. 100 mA, FET output

General-purpose serial I/F

RS232C/RS422A (2.4 to 115.2 kbps)

Computer link

Built-in compatibility with certain SHARP, OMRON, and Mitsubishi models

USB

USB device node, 12 Mbps

Image output

1 channel, EIA 525 lines, 2:1 interlace

Number of cameras

Maximum of 2

Make settings

Using the IV-S30RK1 remote keypad and/or the IV-S30SP parameter setting support software

Measurement start input

Internal trigger

CCD trigger (using the CCD camera)

External trigger

Trigger input (parallel I/F), general-purpose serial I/F, keypad trigger (for manual measuring)

Terminal
block

Interrupt processing input

1 point: External trigger (X0)

Inputs

7 points:
Object type change (X1 to X4), external input (X5 to X7)

7 points:
Object type change (X1 to X5), external input (X6 and X7)

7 points:
33M Object type change (X1 to X6), external input (X7)
33MX Object type change (X1 to X5), external input (x6 and X7)

Common for input

1 point: + or - common

Output

9 points: 1 READY , 8 user settable logical outputs (Y0 to Y7)

Common for output

1 point: + or - common

Power supply

2 points: +24 VDC, 0 V

Power supply voltage / power consumption

24 VDC ( +/- 10%), 7 W

24 VDC
( +/- 10%), 8 W

Operation ambient temperature

0 to 45 degrees

Operation ambient humidity

35 to 85% RH (no condensation)

Operation atmosphere

No corrosive gases or dust

Dimensions

130(W) x 100(D) x 42(H) x mm (projections excluded)

Weight

510 g

Camera

Standard,
IV-S30C1

Micro,
IV-S30C2

Hight speed,
IV-S30C3

Micro and high speed,
IV-S30C4

Optical system

Lens mount method

C mount

Custom diameter
17 mm mount

C mount

Custom diameter
17 mm mount

Picture taking element

Method

Interline transmission method, monochrome CCD

Reading system

Full pixel type; partial image scanning is possible

Reading

33.3 ms *1

16.7 ms [full mode],
8.3m [half mode] *1

Size

1/3 inch

No. of effective pixels

512 (horizontal) x 480 (vertical)

Pixel shape

Square

Shutter

Shutter speed (s)

Settable between 1/30 and 1/10,000 for each object type

Method

Random shutter

Connector

Round, 12-pin male connector

Connection to controller

Using custom camera cables
(IV-S30KC3: 3 m, IV-S30KC5: 5 m, IV-S30KC7: 7 m)

Using custom camera cables
(IV-S30KC3: 3 m, IV-S30KC5: 5 m)

Operation ambient temperature

0 to 45 degrees

Operation ambient humidity

35 to 85% RH (no condensation)

Operation atmosphere

No corrosive gases or dust

Outside Dimensions (mm)

Camera body

30(W) x 32(H) x 40(D)

30(W) x 32(H) x 50(D)

30(W) x 32(H) x 40(D)

30(W) x 32(H) x 44.7(D)

Head

-

Diameter 17 x 35.6 mm

-

Diameter 17 x 35.6 mm

Head cable

-

1 m

-

1 m

Weight

50g
(Lens excluded)

125 g
(Head : approx. 12 g)

50g
(Lens excluded)

140 g
(Head : approx. 13 g)

Camera converter

IV-S30EA1

Camera to be connected

TV system

EIA-equivalent camera

Image input

1 Vp-p (75 ohm load)

Number of scan lines

525

Scanning method

2:1 interlace

Synchronization system

Internal/external *4

Scanning frequency

Horizontal: 15.734 KHz, Vertical: 59.94 Hz

Pulse width

HD: 6.4 +/- 0.3 micro second, VD: 150 to 800 micro second

Power supply

12V +/- 10% (300mA / one unit or less)

Number of cameras
that can be connected

2

Camera connectors

Round, 12-pin female connectors

Main housing connector

D-sub, 25-pin female connectors

Power supply voltage

24 V, 0.5 A (12 W)

Ambient operating
temperature

0 to 45 degrees

Operating humidity

35 to 85% RH (non condensing)

Outside dimensions

70 (W) x 100 (H) x 25 (D) mm

Connection to the controller

Using the supplied main housing cable (250 mm)

Weight

Camera converter: approx. 255 g, main interface cable: approx. 150 g

Camera lens

IV-S20L16

Focal distance

16 mm

Maximum f-stop

1.6

Aperture range

1.6 to 16, Close

Focal range

50 mm to Infinity

Filter installation dia.

M25.5, P = 0.75, U1

Mount system

C mount

Compatible cameras

IV-S30C1/C3, IV-S20C1 (camera for the IV-S20)

*1

Can vary with partial image scanning.

*2

Search conditions: search area of 256 x 256 pixels; model size of 64 x 64 pixels; contraction 3

*3

Measurement 0 is used only for positional deviation measurement.

*4

External synchronization may not be available with some EIA cameras.
(The converter is compatible with Sony's S-DONPISHA and the special shutter made by Tokyo Electronics Industries.)